Custom Sports Bra Manufacturer
Engineered encapsulation support, racerback ergonomics, and high-tenacity underbust bands.
- Minimum order
- 25 pcs per style
- Samples
- 5–7 business days
- Bulk production
- 10–14 business days
- Quality control
- AQL 2.5
Available in light, medium, and high-impact support levels with removable breathable foam cups and custom strapping architectures.
Full sublimation printing delivers permanent graphics that won't fade or peel — perfect for teams, yogis, and runners.
- Fabric
- Nylon/Spandex or Polyester/Spandex (4-Way Stretch)
- GSM
- 200–300 GSM (support level dependent)
- Stitching
- 4-Needle Flatlock Cut & Sew OR Advanced Heat Bonding
- Support Levels
- Low Impact (yoga) / Medium Impact (training) / High Impact (running, CrossFit)
- MOQ
- 25 Pieces per Style
- Lead time
- Sample: 5-7 Business Days • Bulk Production: 10-12 Business Days
- Quality control
- AQL 2.5 multi-stage inspection
- Branding
- 3D High-Density Silicone Transfer, Custom Printed Internal Care Labels
- Sizes
- Women: XS – 4XL
- Styles
- Racerback · Strappy · Longline · Zip-Front · Crop · Classic
- Dry-Fit Performance with sweat-wicking polyester fabric — keeps you dry and comfortable during high-intensity workouts
- Anti-chafe flatlock stitching — reinforced seams reduce irritation and enhance durability
- Fully sublimated custom designs — stunning graphics that won't fade, peel, or crack even after repeated washes
- Athletic fit with flexible support — snug, flexible fit offers medium support and full mobility for a range of activities
- Multi-support levels: Light Studio, Medium Cross-Training, and High-Impact Aerobic
- Removable perforated breathable foam cups with concealed internal slots
- Custom strapping architectures: Strappy multi-cord, classic racerback, and wide-strap halter
- High-density jacquard underbust bands preventing ride-up during overhead movements
- Full custom private labeling, inside heat-seal care tags, and custom silicone logos
Through the power of sublimated printing we can print any colour, the possibilities are endless.
So you can be sure your custom Sports Bra looks just the way you want.
AeroFlex Compression™
290 GSM78% Recycled Nylon / 22% Xtra Life Lycra®
- Stretch
- 4-Way High-Tension Flex
- Comfort
- Rapid Capillary Evaporation
- Durability
- Chlorine and Sweat Acid Resistant
High Muscle Compression · Quick Drying · Anti-Chafing
DryFit Polyester™
240 GSM92% Polyester / 8% Spandex
- Stretch
- 4-Way Mechanical Stretch
- Comfort
- Dry-Fit Moisture Transport System
- Durability
- 100+ Wash Cycles — No Fade, No Peel
Sublimation-Ready Polyester Base · Sweat-Wicking · Flatlock Stitch Compatible · Lightweight Breathable
Construction
- Concealed Cup PocketsOverlocked entry slit — Easy cup removal for washing without tearing
- Encapsulated Elastic Band1.5-inch high-modulus elastic — Distributes chest load comfortably without digging
- Flatlock Stitching Throughout4-needle 6-thread ISO 607 — Zero chafe, flat profile under pressure, enhanced durability
- Sublimated Full-Panel GraphicsKiian digital inks, permanent yarn bonding — Colors won't fade, peel, or crack after 100+ wash cycles
Customisation
- Custom Underbust ElasticJacquard woven logos or brushed micro-fleece internal bands.
- Zoned Mesh AerationPower-mesh back panels for heat dispersion during high-intensity workouts.
- Silicone & Reflective BrandingRaised center-chest or back wing logo applications.
Branding methods
- 3D High-Density Silicone TransferFront chest and back neck branding · 100+ Washes
- Custom Printed Internal Care LabelsTagless comfort · Lifetime
- Full Sublimation PrintEdge-to-edge all-over custom graphics · Permanent
Process
- 01. Cup & Strap ArchitectureSelect cup mold density, strap width, and silhouette proportions.
- 02. Fit Sample PrototypePrecision prototype sample produced and wear-tested for bounce reduction.
- 03. Bulk Assembly & SealingMulti-needle seam construction with strict tension calibration.
- 04. Final QC & PackagingDimensional cup check, strap elasticity audit, and individual packaging.
Packaging
- Individual frosted zip bag with anti-crush cup packaging
- Custom branded hangtag
Buyer's guideRead the full guideHide
What Is a Custom Sports Bra?
A custom sports bra is a performance undergarment manufactured to a brand's exact design specifications.
This includes fabric weight, support level, strap architecture, cup construction, colorway, and private label branding.
Unlike retail bras, custom made sports bras are built from scratch to carry your brand identity and fit your customers.
Fitman Athletics manufactures custom sports bras for activewear labels, gym chains, and fitness studios.
Every bra begins with a support-level decision, determining fabric density, underbust bands, and strap reinforcement.
Support Levels and When Each One Is Right
High-impact sports bras represent the peak of construction complexity and breast movement control.
A custom high impact sports bra requires high-density jacquard underbust bands to prevent ride-up during jumping drills.
Reinforced strap attachment points distribute load, paired with molded or foam cups tailored to your size range.
Medium-impact styles cover cross-training, HIIT, and cycling where vertical bounce is moderate.
These utilize racerback or multi-cord strap architectures with removable perforated breathable foam cups.
Low-Impact and Longline Designs
Low-impact styles are cut for yoga, pilates, and athleisure with longline silhouettes and soft underbust bands.
These designs pair seamlessly with custom leggings for coordinated studio sets that customers love.
Our platform handles multiple support levels in a single batch, simplifying inventory management across your range.
Custom Team Sports Bras and Brand Applications
A custom team sports bra program is a high-visibility merchandising asset for athletic organizations.
Uniform colorways, matched sublimation, and co-branded sets build cohesive squad identity on and off the field.
Fitman supports team orders from 25 pieces per style, with color-synced dye lots matching companion custom shorts.
Every piece leaves our facility with private label woven care tags, silicone logos, and branded packaging.
Full-Panel Sublimation and Custom Colors
Full-panel sublimation enables unlimited custom colors and graphics without print boundaries at seam lines.
Your custom tank tops, sports bras, and custom tracksuits can all carry identical brand graphics.
The sublimation process bonds dye into the fibers at high heat, preventing peeling, cracking, or fading in wash cycles.
MOQ, Sampling, and Production
The minimum order quantity for custom sports bras is 25 pieces per style, split across up to 5 sizes.
Pre-production samples are completed in 5–7 business days and shipped via DHL Express for fit and quality approval.
Bulk production completes in 10–14 business days, with AQL 2.5 in-line inspection and global doorstep delivery.
Explore Our Full Product Range
FAQ
What is the minimum order quantity for custom sports bras?
The minimum order quantity for custom sports bras at Fitman Athletics is 25 pieces per style.
This can be split across up to five standard sizes within the same style, with sizing graded from XS to 4XL and no upcharge for extended sizes.
Can you manufacture a custom high impact sports bra?
Yes.
Fitman Athletics manufactures custom high impact sports bras with high-density jacquard underbust bands, reinforced strap attachment points, and molded or foam cup options.
Fabric weight ranges from 220–280 gsm in polyester-spandex or nylon-spandex four-way stretch, constructed with 4-needle flatlock seaming to eliminate chafe during sustained high-impact training.
How long does it take to produce custom sports bras?
Pre-production samples are completed in 5–7 business days. Bulk production takes 10–14 business days from sample approval.
Orders ship worldwide via DHL Express with doorstep delivery included.
Total lead time from order confirmation to delivery is typically 3–4 weeks depending on destination.
Can I get custom sports bras with my team logo and colors?
Yes. All custom team sports bras are produced with full private label branding including custom silicone logos, woven care labels, and custom hangtags.
Full-panel sublimation enables unlimited color and graphic execution across the entire garment, with color-synced dye lots available to match companion leggings or shorts in the same order.
Will the sublimation print on a custom sports bra fade after washing?
No. Full-panel sublimation printing is applied to the fabric before cutting, bonding the dye at a molecular level into the polyester fiber.
The print does not sit on the surface, so it cannot peel, crack, or fade with repeated washing.
Even under high-temperature machine wash conditions recommended for performance activewear.
