Custom Leggings Manufacturer
UPF 50+ polyester-spandex microfiber knit with four-way stretch, elastic waistband, and overlock-coverstitch seams.
- Minimum order
- 25 pcs per style
- Samples
- 5–7 business days
- Bulk production
- 10–14 business days
- Quality control
- AQL 2.5
Rated UPF 50+, the signature fabrication finishes soft and smooth against the skin with an elastic waistband sewn overlock and coverstitch seams.
Custom rise heights, inseam specifications, laser-cut ventilation panels, and smartphone drop-in pockets are all supported.
- Fabric
- Nylon/Spandex (soft-touch) OR Polyester/Spandex (compression) | Flat, Ribbed or Brushed Knit
- GSM
- 200–300 GSM (squat-proof guaranteed from 220 GSM+)
- Stitching
- 4-Needle Flatlock (6-Thread) + Heat Bonding options
- Full Sublimation, Silicone Heat Transfer Logo
- MOQ
- 25 Pieces per Style
- Lead time
- Sample: 5-7 Business Days • Bulk Production: 10-14 Business Days
- Quality control
- AQL 2.5 multi-stage inspection
- Branding
- 3D Silicone Matte Heat-Transfer, Reflective 3M Scotchlite Heat-Seal
- Sizes
- Women: XXS – 4XL
- Styles
- High Waist · Full Length · 7/8 Length · Capri · Flare / Bootcut · Biker Short
- Four-way stretch polyester-spandex knit (82% polyester / 18% spandex)
- UPF 50+ fabric with a smooth, comfortable microfiber yarn hand-feel
- 230 gsm fabric weight (±5% tolerance)
- Elastic waistband with overlock and coverstitch seam construction
- Sizing grading from XXS to 4XL with zero upcharge across extended sizes
- Private label silicone heat transfers, woven care labels, and custom hangtags
Through the power of sublimated printing we can print any colour, the possibilities are endless.
So you can be sure your custom Leggings look just the way you want.
Signature Microfiber Knit (82/18)
230 GSM82% Polyester / 18% Spandex
- Stretch
- Four-Way Stretch — Recovers on Cross & Lengthwise Grains
- Comfort
- UPF 50+ • Smooth, Comfortable Microfiber Yarn
- Durability
- Never Loses Its Stretch — Long-Lasting Shape Retention
UPF 50+ Sun Protection · Smooth Microfiber Hand-Feel · Four-Way Stretch · Elastic Waistband · Overlock & Coverstitch Seams
ButterSoft Sculpt™ (Nylon 6.6)
250 GSM80% Micro-Nylon / 20% Elastane
- Stretch
- Fluid Featherweight 4-Way Stretch
- Comfort
- Hydrophilic Capillary Action
- Durability
- 100+ Studio Wash Cycles
Peach-Skin Brushed Hand-feel · Zero Front Seam · Glute Contour Weave
Construction
- 4-Needle 6-Thread Flatlock SeamsISO 607 Stitching — Zero skin chafing, flat profile under pressure
- Reinforced Diamond GussetDouble-Layer Poly-Spandex — Prevents seam bursting during deep squats
- Elastic Waistband + Overlock & CoverstitchReinforced Stretch Stitching — Secure, non-digging waist support with smooth, flexible flat seams
Customisation
- Full Sublimation & Pantone DyeingEdge-to-edge color matching using Kiian digital inks with zero hand-feel.
- 3D High-Density Silicone LogosRaised rubberized transfers (0.8mm - 1.2mm) with 100+ wash test resistance.
- Custom Jacquard WaistbandsWoven text or patterned elastic bands with internal silicone grip lining.
- Laser-Cut Venting PatternsPrecision airflow perforation placed along calves, thighs, and knees.
Branding methods
- 3D Silicone Matte Heat-TransferHip, waistband, or calf logo placement · 100+ Cycles
- Reflective 3M Scotchlite Heat-SealAnkle bars and nocturnal safety branding · 80+ Cycles
- Sublimated Elastic BandingExposed jacquard waistbands · Permanent
Process
- 01. Tech Pack & Design ReviewSend your vector artwork or mockups; our pattern team generates production-ready CAD specs.
- 02. Physical Pre-Production SampleWe cut, sew, and brand a physical sample shipped via DHL Express for fit and fabric approval.
- 03. Bulk Precision Cutting & SewingAutomated laser cutting and flatlock assembly with inline QC checks at every workstation.
- 04. Packaging & Global DeliveryIndividual polybags, barcode labels, and bulk master carton palletizing shipped globally.
Packaging
- Frosted ziplock EVA polybag with custom logo
- Recycled kraft hangtag with barcode sticker
- Bulk master carton with corner protectors
Buyer's guideRead the full guideHide
What Are Custom Leggings?
Custom leggings are performance bottoms manufactured to your exact design, sizing specifications, and branding requirements.
Produced in bulk for fitness brands, gym chains, yoga studios, and private label activewear lines, every detail is built to order.
This includes fabric weight, compression level, waistband rise, inseam length, colorway, and custom logo placement.
The result is a finished garment that reflects your brand identity, fits your customers precisely, and performs reliably.
At Fitman Athletics, we manufacture custom made leggings from a 230 gsm 4-way stretch knit engineered for squat-proof opacity and long-term shape retention.
Built for Every Application
Custom sports leggings serve a wider variety of end markets than most apparel buyers realize.
The same manufacturing platform produces custom gym tights, custom wrestling tights for combat teams, and running tights for endurance clubs.
Each sport calls for tailored fabric weights, seam placements, and waistband tension — engineered from initial pattern drafting.
For women's activewear labels, our sizing is professionally graded from XXS to 4XL with zero upcharge across extended sizes.
High-Waist, 7/8-Length, and Capri Cuts
High-waist, 7/8-length, full-length, and capri silhouettes are all supported within the same production run.
This provides full size and style inclusivity without forcing you to split your minimum order across separate contracts.
It also simplifies coordinating matching collections alongside custom shorts and custom tank tops.
Our platform handles diverse silhouettes in a single production batch, lowering per-unit costs and streamlining stock planning.
Branding and Customization Options
Every order produced at Fitman Athletics is 100% private label.
Custom branded leggings leave our facility with your woven care labels, silicone logos, hangtags, and custom polybags.
For all-over pattern collections, full-panel dye sublimation applies graphics edge-to-edge with no seam boundaries.
Custom colorways can match any Pantone reference via digital sublimation or mill-dyed yardage.
We also support individualized names and numbers for athlete rosters and studio teams.
Custom Size Leggings and Extended Grading
Custom leggings can be graded to your unique measurement charts when standard retail sizing does not fit your audience.
This is common for performance athletics, studio apparel, and inclusive plus-size activewear lines.
All apparel produced for commercial resale includes full regulatory labeling: fiber content, origin, and care instructions.
This strict standard applies across companion pieces like custom tracksuits and custom track pants.
Minimum Order, Sampling, and Lead Times
The minimum order quantity for custom leggings is 25 pieces per style, split across up to 5 sizes.
Pre-production samples in your custom fabric and branding are completed in 5–7 business days and shipped via DHL Express.
Bulk manufacturing completes in 10–14 business days from physical sample sign-off.
Whether launching a new label or scaling to 5,000 units, request a quote below and our production desk will reply within one business day.
Explore Our Full Product Range
FAQ
What is the minimum order for custom leggings?
The minimum order quantity for custom leggings at Fitman Athletics is 25 pieces per style.
This can be split across up to 5 standard sizes within the same style. There is no upcharge for extended sizing from XXS to 4XL.
Can I get custom leggings with my own logo and branding?
Yes. All custom leggings are produced as fully private label garments.
Branding options include silicone heat transfer logos, woven care labels, custom hangtags, and polybag packaging.
Full-panel sublimation is available for all-over custom designs and custom color leggings in any Pantone reference.
How long does it take to manufacture custom leggings?
Pre-production samples are completed in 5–7 business days. Bulk production takes 10–14 business days from sample approval.
Orders ship worldwide via DHL Express with doorstep delivery included. Total lead time from order confirmation to delivery is typically 3–4 weeks.
What fabric is used for custom compression leggings?
Fitman Athletics manufactures custom compression leggings in a 230 gsm polyester-spandex knit (82% polyester / 18% spandex) with four-way stretch and UPF 50+ protection.
For higher compression applications — custom compression tights for sport or recovery — a nylon-spandex blend with targeted compression zoning is available.
Can you make custom leggings in plus sizes?
Yes. All custom leggings are graded from XXS to 4XL with zero upcharge for extended sizes.
Custom size leggings outside standard retail grading can also be produced to your own measurement chart, which is common for performance sport, medical compression, and plus-size activewear ranges.
